PowerFlex Supports Zerova Level 2 and DC Fast Chargers

Discover the full range of Zerova chargers available, and how they integrate seamlessly with the PowerFlex X™ platform.

PowerFlex has expanded its hardware offering with a versatile line of Zerova EV chargers, giving organizations more ways to deliver reliable, future‑ready charging across their sites. From compact Level 2 chargers to high‑powered DC Fast Chargers, the Zerova line combines robust engineering, strong safety features, and open standards that make it easy to integrate with the PowerFlex network.

Zerova Line Key Features

PowerFlex offers AX48, AX80, AW32 Level 2 chargers and the DS Series of DC Fast Chargers (DS60, DS90, DS180). Across most models, you’ll find:

  • Flexible power levels to match a wide range of use cases:
    • Level 2 options from 7.7 kW up to 19 kW
    • DC Fast Charging from 60 kW up to 180 kW
  • Robust enclosures and impact ratings for demanding commercial settings
  • Strong safety protections, including over‑voltage (OVP), under‑voltage (UVP), over‑current (OCP), over-power (OPP), over‑temperature (OTP), and surge protection (SPD)
  • Reliable backend support via OCPP 1.6J (with OCPP 2.0.1 supported on the AX Series), enabling secure connectivity with the PowerFlex backend
  • Smooth user experience with RFID and QR code authentication, LED status indicators, and ADA‑friendly ergonomic designs
  • Flexible connectivity options including Ethernet and Wi‑Fi, with optional 4G

Together, these features make Zerova chargers a strong fit for organizations that want reliable, networked charging hardware that can scale without sacrificing user experience or safety.

Zerova AX Series Level 2 Chargers: AX48 & AX80

The Zerova AX Series offers wall‑ or pedestal‑mounted Level 2 charging that’s ideal for workplaces, municipal lots and garages, multifamily complexes, and many other property types. PowerFlex offers two variants: AX48 and AX80.

Zerova AX Series Level 2 Chargers: AX48 & AX80 image

AX48

AX80

Input Voltage

1Φ 200–240 Vac, 50/60 Hz

Max. Current

48 A

80 A

Power Rating

11 kW

19 kW

Dimensions (W × D × H)

12 × 7 × 20 in

Cable Length

17 ft or 25 ft

Weight

~16 lbs (with 17-ft cable)
~19 lbs (with 25-ft cable)

Certifications

UL 2594, UL 2231, CTEP

Backend Support

OCPP 1.6J and OCPP 2.0.1J

Communication

Wi‑Fi & Ethernet standard; 4G optional

User Authentication

RFID, QR code

Display

Optional local display

Zerova AW32 Level 2 Charger

The Zerova AW32 adds another Level 2 option to the PowerFlex lineup, with a more streamlined design.

Zerova AW32 Level 2 Charger image

Input Voltage

1Φ 200–240 Vac, 50/60 Hz

Max. Current

32 A

Power Rating

7.7 kW

Dimensions (W × D × H)

11 × 4 × 11 in

Cable Length

16 ft

Weight

11 lbs

Certifications

UL 2594, UL 2231

Backend Protocol

OCPP 1.6J

Connectivity

Wi‑Fi & Ethernet standard; 4G optional

User Authentication

RFID, QR code

Display

None

Zerova DS Series DC Fast Chargers: DS60, DS90, DS180

For high‑throughput applications, PowerFlex offers Zerova DS Series DC Fast Chargers. Charging speeds vary across models: Assuming a 90-kWh EV, the DS60 provides a full charge in around 90 minutes, DS90 in 60 minutes, and DS180 in just 30 minutes. All three DS Series models are ISO 15118‑ready (Plug & Charge capable).

Zerova DS Series DC Fast Chargers: DS60, DS90, DS180 image

DS60

DS90

DS180

Input Voltage

3Φ 480 Vac (+10% / ‑15%), 50/60 Hz

Output Voltage

150–950 VDC

Max. Current (CCS)

150 A

200 A

300 A

Power Rating

60 kW

90 kW

180 kW

Dimensions (W × D × H)

32 × 26 × 75 in

Cable Length

15 ft standard; 23 ft optional

Weight

~992–1190 lbs (model dependent)

Certifications

CE

UL 2202, UL 2231

Connector Standard

CCS, CHAdeMO, NACS

Backend Protocol

OCPP 1.6 JSON, OCPP 2.0

Connectivity

Wi‑Fi, Ethernet, 4G

User Authentication

RFID, QR code, credit card reader

Display

7‑inch LCD

Smart, Optimized Charging With PowerFlex X™ and Adaptive Load Management®

Adding Zerova hardware to your site is only part of the equation. To get the most value from your investment and your available electrical capacity, you also need intelligent software that can orchestrate charging in real time.

All Zerova chargers offered by PowerFlex are compatible with the PowerFlex X™ energy optimization platform. PowerFlex X is a unified, hardware‑agnostic software platform that controls, monitors, and optimizes your EV charging infrastructure alongside other distributed energy resources you may have on site, like solar and battery energy storage.

At the core of PowerFlex X is Adaptive Load Management® (ALM), PowerFlex’s patented technology that dynamically allocates power across chargers based on real‑time conditions including site capacity, facility consumption, driver schedules, and other factors.

Instead of supplying each charger its full nameplate power at all times, ALM intelligently shares power across chargers while still meeting drivers’ energy needs. The result is more charging ports deployed with lower upfront costs and more predictable operating expenses, without sacrificing driver satisfaction.

Seamless Driver Experience With the PowerFlex Driver+ Mobile App

A positive charging experience is key to maintaining driver satisfaction and charger utilization. Zerova chargers on the PowerFlex network are designed to work hand‑in‑hand with the PowerFlex Driver+ mobile app, giving EV drivers a smooth, intuitive way to find, start, and manage charge sessions.

When Zerova chargers are integrated with PowerFlex’s platform, drivers can:

  • Locate available chargers on site and across the PowerFlex network
  • Start and stop charge sessions directly from the app, using secure QR code/RFID authentication
  • View real‑time session status including kWh delivered, charging rate, and estimated time to completion
  • Access pricing and pay using major credit cards, PayPal, Apple Pay, and more
  • Receive notifications when charging is complete or if a session is interrupted

See the PowerFlex Difference for Yourself

Reliable hardware is essential, but implementing EV charging successfully requires much more than choosing a charger model. PowerFlex pairs quality equipment like Zerova with end‑to‑end services that help organizations deploy, operate, and scale EV charging with confidence. Talk to a PowerFlex expert to discuss your site’s needs today.